Ydelse / Fremstillingsproces
Tool & Mold Making
Tooling is where programs succeed or fail. We source mold makers that specialize in injection molds, progressive stamping dies, and die cast tooling. Moldflow analysis and DFM review on the front end, so issues are caught on paper, not on the shop floor. Tool lifecycles are tracked so we know when reconditioning is due.
Kapacitet
Processpecifikationer
- Mold classes (SPI)
- 101 (1M+ cycles), 102 (1M), 103 (500K), 104 (100K), 105 (prototype)
- Mold steels
- H13, P20, 420 stainless, NAK80, S136, S7
- Mold sizes
- Up to 2500 x 2000 mm plate; larger on request
- Stamping dies
- Progressive, compound, single-station; up to 500 ton presses
- Die cast tooling
- Aluminum and zinc alloy tools, modular inserts
- Design services
- Moldflow analysis, cooling line optimization, DFM review
- Trial and validation
- T1 / T2 / T3 sampling with full dimensional reports
- Lifecycle
- Spare inserts manufactured with main tool; reconditioning coordinated
Hvornår det passer
- Any program that will run injection molding, stamping, or die casting at volume
- Projects where tooling quality dictates long-term cost per part
- Programs needing documented tool validation (T1 reports, dimensional samples)
Hvornår det ikke passer
- Low-volume programs where 3D-printed tooling or machined prototypes would suffice
- Single-use or disposable programs
Almindelige materialer
H13 tool steel · P20 pre-hardened · S136 mirror-polish · NAK80
Typisk gennemløbstid
Injection mold (Class 103): 8 to 12 weeks. Progressive die: 10 to 16 weeks.
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