Ydelse / Fremstillingsproces
Plastic Injection Molding
Injection molding for commodity and engineering plastics. We source facilities with press tonnages from 30T to 1200T, including 2K overmolding, insert molding, and cleanroom production for medical and electronics applications. We coordinate tooling, color matching, secondary decoration, and packaging.
Kapacitet
Processpecifikationer
- Press tonnage
- 30 to 1200 tons
- Shot size
- 5 g to 2,000 g
- Commodity resins
- ABS, PP, PE, PVC, PS, HIPS, SAN
- Engineering resins
- PC, PA6/66, POM, PBT, PET, PMMA, glass-filled grades
- High-performance resins
- PEEK, PPS, PSU, LCP, PEI (Ultem)
- Specialty processes
- 2K overmolding, insert molding, gas-assist, structural foam
- Cleanroom
- ISO Class 7 / 8 for medical and optical (at qualified facilities)
- Decoration
- Pad print, IMD, IML, ultrasonic welding, heat staking, laser marking
Hvornår det passer
- Volume production where tooling amortizes (typically 1,000+ units/year)
- Complex geometries impossible to machine economically
- Parts with engineered features (living hinges, snap fits, threaded inserts)
- Cosmetic parts where injection finish quality matters
Hvornår det ikke passer
- Very low volumes (under about 500 units total). Machining or 3D printing may be cheaper.
- Metal-equivalent strength requirements. Look at machined plastics or composites.
- Parts with feature geometry the tool can't release (undercuts require lifters/slides, raising tool cost)
Almindelige materialer
ABS · PC · PC/ABS blend · PA6 30% GF · POM · PEEK
Typisk gennemløbstid
Tooling: 6 to 10 weeks. Production: 2 to 6 weeks after T1 approval.
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